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A8L tiptronic automatic to manual 6-speed 01E
im converting my A8L to manual. just sharing some pics, advice and any hurdles I came across.... not step by steps.
any questions please ask this will be slow but it is happening THESE ARE IN NO ORDER I do apologize for that but limited time with computer access. just thought the visual would help a lot of people out.... more then likely on other projects just having some of these components |
steering wheel
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Attachment 23717
this is kinda how you'd start Attachment 23718 take off airbag by screws in back of wheel Attachment 23719 then you're here. the black wire take off from this side because Attachment 23720 it will look like you can disconnect from here(rotating piece) but you CANNOT smh...it looks like a disconnect but is not Attachment 23721 one screws holds ligh signal module on remove.... Attachment 23722 comes free Attachment 23723 WARNING if you take off rotating piece from signal module this ribbon will unravel Attachment 23724 tiptronic cable lock... put key in and turn to 'on' position to remove |
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no order just pics used a Passat master.
perfect design for the tight fit Attachment 23708 Attachment 23709 Attachment 23710 Attachment 23711 Attachment 23712 Attachment 23713 Attachment 23714 Attachment 23715 Attachment 23716 |
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the two trans
Attachment 23689 Attachment 23690 Attachment 23691 CPS on 01e is above dowel pin..... Attachment 23692 CPS on auto is below dowel pin Attachment 23693 I rebuilt this awhile back. Had the locked 1 and 2 selector hub. Attachment 23694 this is a way to pull the back off a 01e Attachment 23695 Attachment 23696 Attachment 23697 Attachment 23698 01e length Attachment 23699 auto length Attachment 23700 driveline Attachment 23701 above was a EUC, have to get one with a 4.11 ratio to match trans Attachment 23702 Attachment 23703 Attachment 23704 Attachment 23705 Attachment 23706 Attachment 23707 |
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trans mount
Attachment 23679 Template. I don't any blind punch screws Attachment 23680 Attachment 23681 Attachment 23682 Attachment 23683 Attachment 23684 clutch these are cheap on ebay I have to get a custom button flywheel made and buy some disc with audi's spline(tilton) all that is still cheaper then what ive found for the price of the flywheel to fit the 8-bolt 4.2l 40v crank and a clutch. Attachment 23685 Attachment 23686 Attachment 23687 Attachment 23688 |
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finally enginemoving oil cooler and it'll be air cooled
Attachment 23662 Attachment 23663 Attachment 23664 screw was welded to remove a stripped screw Attachment 23665 Attachment 23666 Attachment 23667 Attachment 23668 Attachment 23669 Attachment 23670 This is scary Attachment 23671 Attachment 23672 Attachment 23673 Attachment 23674 Attachment 23675 Attachment 23676 Attachment 23677 Attachment 23678 |
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You're welcome
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What project are you working on?
PS I have some more pics.... The biggest hurdle I think.... CPS in different places on the two transmissions. Soooooooo if you wanna keep motronic then... Well y'all know the rest. Attachment 23602 Have to adjust the triggers because......... Attachment 23603 CPS on 01e is above dowel pin..... Attachment 23604 CPS on auto is below dowel pin |
Good for you bud, keep posting
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I'm still working on it
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Ok finally got my lathe( lol lathes.... You know how when you hear a new word then all of a sudden you hear it often. Well I could not for the life of me find a big enough lathe for my custom flywheel at a good price. I was being cheap, then kept finding these things aren't cheap. So I kept upping my price still to no avail. Until last month found one on acceleratedbuysell.com. A 24N model monarch :-) 36" swing for a great price $1700 bought it and while up there also acquired a Rockland 19” for $350 smh and while buying tooling for them was sold a craftsman 6" for $40!! Lol yeah crazy, couldn't find one now I got too many.)
So now I can start back with this project. Well not exactly gotta convert to single phase or get 3 phase power. Surplus gov generator still run high so I'm thinking the former. But we'll see. PS I figured a way to adjust the CPS correctly while learning about turning and milling. Use a dividing head. That will give me exact 360 increments. Monarch 36.5" swing smh Attachment 23222 Attachment 23223 Attachment 23224 Attachment 23225 Attachment 23226 Attachment 23227 Attachment 23228 Attachment 23229 Attachment 23230 Attachment 23231 Attachment 23232 Rockland 19" Attachment 23233 Attachment 23234 Attachment 23235 Attachment 23236 Attachment 23237 my little craftsman 6" Attachment 23238 |
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