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EASY DIY - Aluminum Intake box/Heat shield for 1.8T

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  #1  
Old 03-30-2010, 03:24 AM
Kozzimo55's Avatar
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Default EASY DIY - Aluminum Intake box/Heat shield for 1.8T

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Materials:
-two large sheets of aluminum
-Jig saw with appropriate blade!!
-tin snips
-High heat resistant glue/epoxy
-Thermal/Heat reflective pad
-Fuel or Insulated Air line tubing for the top molding
-BEER
-Patience
-Cardboard (to make all you templates)

This was super easy to do and is quite function-able. You'd be surprised how much of a difference in heat than before. You can spend a few hundred on the shield if you really want, but if your bored and have an hour to kill then just make it.

I also cut the shape of the stock air duct into my shield in order to force colder air down and into my aluminum box.

WARNING: If your not into the sound of your diverter valve every time you shift do not proceed because the is a significant difference in the loudness of the stock "BOV"

Thanks, good luck, and let me know if you want a bunch of close ups of the actual box i made.
 
  #2  
Old 03-30-2010, 07:48 AM
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Originally Posted by Kozzimo55


WARNING: If your not into the sound of your diverter valve every time you shift do not proceed because the is a significant difference in the loudness of the stock "BOV"
 
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Old 03-30-2010, 08:03 AM
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looks like a pretty clean install though, me likey. Whats that braided stuff you used to seal the top against the hood?
 
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Old 03-30-2010, 10:46 AM
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I believe it's some type of special BMW rubber air line tubing with a woven outter. I just split it with a razor.
 
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Old 04-26-2010, 12:13 AM
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I''ll try to get a write-up together in the next couple days...
 
  #6  
Old 04-26-2010, 06:10 PM
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chocalotstarfish, LMFAO
 
  #7  
Old 05-18-2010, 04:26 PM
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What K&N filter did you use, this looks real sharp, I know dead thread, hey at least I'm using the search feature!
 
  #8  
Old 05-18-2010, 04:35 PM
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dead thread???? it is a couple of weeks old, yes please make a diy, i know klum made one, but i am going to have to make me one, since 00blackaudi on az has stiffed me on my shield
 
  #9  
Old 05-18-2010, 04:41 PM
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Originally Posted by turbo kraut
dead thread???? it is a couple of weeks old, yes please make a diy, i know klum made one, but i am going to have to make me one, since 00blackaudi on az has stiffed me on my shield
Damn that sucks, because I was looking at his shields.
 
  #10  
Old 05-18-2010, 05:14 PM
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I'd be interested in this as well, I've had an intake in my closet for over a year that i've been avoiding putting on for lack of a heat shield. I figure its a 12v, its already slow as ****, might as well look cool while i'm at it
 


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