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Audi UR Quattro Rally Build

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  #11  
Old 11-19-2016, 06:00 PM
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This past Wednesday we reached a big milestone with this project: we finished stripping the shell! The biggest chunk that came off was the rear sub-frame and diff then the steering rack and drive shaft. We also introduced video to our arsenal so you have been warned.





We also visited a local rally prepped quattro that's up for sale to get some ideas and, in the process acquired a windshield for our car.

image by Team Illuminata Motorsport, on Flickr

image by Team Illuminata Motorsport, on Flickr

image by Team Illuminata Motorsport, on Flickr

image by Team Illuminata Motorsport, on Flickr


We also took delivery of our tires. Bridgestone Potenza RE11 in 245/45-16. A little ahead of ourselves here but they are hard to find and we already had two. We now need to finish the car before they age out.

image by Team Illuminata Motorsport, on Flickr


Next task is to get it off the hoist and back onto the table then onto the trailer so we can haul it up to our cage builder Thompson Racing Fabrication . That won't happen till the first full week in December as we are off to Barcelona to see how BRAID wheels are made and then to Stuttgart to visit the Porsche museum.


transformation by Team Illuminata Motorsport, on Flickr
 

Last edited by team illuminata; 11-20-2016 at 12:47 PM.
  #12  
Old 12-12-2016, 07:08 PM
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Almost a month since the last update. Boy does time fly when your'e having fun. In this case the fun was a visit to the BRAID factory in Barcelona including a few laps around the F1 track there in BRAID's Ligier LMP3 car.

Album here if you're interested. https://flic.kr/s/aHskQ93ZSB

<a data-flickr-embed="true" data-header="true" href="https://www.flickr.com/photos/team_illuminata/albums/72157677496999435" title="BRAID 40th Anniversary"><img src="https://c4.staticflickr.com/6/5562/30653064483_ce05a41abf_z.jpg" width="480" height="640" alt="BRAID 40th Anniversary"></a>


We also went to Germany and visited the Porsche museum in Stuttgart. https://flic.kr/s/aHskQ2wchj

<a data-flickr-embed="true" data-header="true" href="https://www.flickr.com/photos/team_illuminata/albums/72157677423090366" title="Porsche Museum 2016"><img src="https://c6.staticflickr.com/6/5819/31473929645_c820939193_z.jpg" width="640" height="480" alt="Porsche Museum 2016"></a>


So you see, we have a couple of good excuses. We have been busy on the quattro though. In fact we managed to get it onto the trailer and drag it up to Thompson Racing Fabrication to get caged, restored and painted! It took a bit of engineering to get it off the lift but we managed alright. One more pair of hands and we could have just lifted it but this method worked quite well too.






image by Team Illuminata Motorsport, on Flickr


Looks good on the trailer

image by Team Illuminata Motorsport, on Flickr

image by Team Illuminata Motorsport, on Flickr

It's going to be in good company up here.

image by Team Illuminata Motorsport, on Flickr


New temporary home

image by Team Illuminata Motorsport, on Flickr


So maybe it will be caged early January then Cherry Classic Cars can work their magic fixing the rust and preping it for paint. There are many other fabrication tasks to take care of, some of which require body panels etc. but we are not ready for those yet so the shell may be up north for some time. Still, there's plenty to do back at the shop, like sorting out all the parts we took off and deciding what to keep and what to sell. Stay tuned.



transformation by Team Illuminata Motorsport, on Flickr
 
  #13  
Old 12-20-2016, 01:53 PM
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Thompson Racing Frabrication have begun work on or quattro shell. They began by removing and patching the old cage then removing all the sound deadening and various bits and bobs that we (hope) we don't need.

image1trf by Team Illuminata Motorsport, on Flickr


US telescoping bumper mounts; GONE

image3trf by Team Illuminata Motorsport, on Flickr


Seat mounts; GONE

image4trf by Team Illuminata Motorsport, on Flickr


Rear parcel shelf and firewall; GONE

image5trf by Team Illuminata Motorsport, on Flickr


Main cage hoop is now in and it's nice and tight to the roof!

15590470_10157855547640858_4907235395387032308_n by Team Illuminata Motorsport, on Flickr

15665619_10157855550575858_7266763248904887653_n by Team Illuminata Motorsport, on Flickr



They also received the dash kit frm Bufkin Engineering.

IMG_6121 by Team Illuminata Motorsport, on Flickr


Which they couldn't resist playing with.

IMG_6119 by Team Illuminata Motorsport, on Flickr

Happy Holidays!!!



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  #14  
Old 12-28-2016, 07:59 PM
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  #15  
Old 01-13-2017, 02:37 PM
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While Ryan at Thompson Racing Fabrication was busy putting the finishing touches to our cage we were engaged in the less glamorous, but never the less critical task of sorting through all the parts we took off the car. i.e. everything. It doesn't make riveting viewing but here is what we faced:

image by Team Illuminata Motorsport, on Flickr


and here's what's left to deal with:

image by Team Illuminata Motorsport, on Flickr


and here's where it all went:

image by Team Illuminata Motorsport, on Flickr


By the way there is an identical shelf behind the camera and a complete interior in the parts trailer. (more on that later)

Our filing philosophy was to retrieve everything we need or might need for the build and then decide what to do with the rest. This all went into one of two piles: if it might serve as a spare part for our 85 quattro it went in the KEEP pile. If not it went in the SELL pile. There is a lot in the KEEP pile; probably way too much but how do you know what you won't need one day? More importantly, how do you know what you have? Well, being super-nerds we created a spreadsheet with all the KEEP and SELL parts listed along with their part numbers and a photograph. I think we are still going to have too much stuff!

Meanwhile, at TRF, Automotive Journalist Tara Turbo-Hurlin was busy documenting Ryan's handy work for a soon to be published article. Check out her photos:

15724600_1619043068404863_4909803094314230541_o by Team Illuminata Motorsport, on Flickr

15697475_1619042915071545_2285291684832066773_n by Team Illuminata Motorsport, on Flickr

15726974_1619043941738109_6874472111315882210_n by Team Illuminata Motorsport, on Flickr



Stay tuned for more spreadsheet action!

transformation by Team Illuminata Motorsport, on Flickr
 
  #16  
Old 01-18-2017, 02:02 PM
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Looking good.....
 
  #17  
Old 01-19-2017, 11:28 PM
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Progress both up and down the state of Michigan this week.

We and the Quattro Squad "filed" the last of the pile of parts "we" took off the car.

image by Team Illuminata Motorsport, on Flickr

image by Team Illuminata Motorsport, on Flickr


Then proceeded to fill the floor with all the parts the previous owner took off the car that have been resting in the parts trailer for 13 years. Some good stuff in here: two sets of wheel, full interior, all the glass. Some of this we need, some will make good spares for our 85 and some we can get rid of.

image by Team Illuminata Motorsport, on Flickr

image by Team Illuminata Motorsport, on Flickr


Meanwhile, up north at Thompson Racing Fabrication they wer keeping warm by welding on our cage and installing the new aluminium (it's German) rear bulkhead.

16114245_1627110210931482_1826577289610259263_nTar a Turbo-Hurlin by Team Illuminata Motorsport, on Flickr

16114330_1627110577598112_8144196697396533355_nTar a Turbo-Hurlin by Team Illuminata Motorsport, on Flickr

16142755_1627110580931445_3339272179656459664_nTar a Turbo-Hurlin by Team Illuminata Motorsport, on Flickr

15977071_1627110367598133_5874796021293810145_nTar a Turbo-Hurlin by Team Illuminata Motorsport, on Flickr

image by Team Illuminata Motorsport, on Flickr


You can see all their handy work here:

https://www.flickr.com/photos/team_i...h/32357568746/

<a data-flickr-embed="true" href="https://www.flickr.com/photos/team_illuminata/albums/72157661951402543" title="83URQ"><img src="https://c1.staticflickr.com/9/8016/29640685286_3d8cfeb74c.jpg" width="500" height="279" alt="83URQ"></a><script async src="//embedr.flickr.com/assets/client-code.js" charset="utf-8"></script>


Now the shell rests while we order body panels but work will soon commence on refurbishing all the other parts necessary to reassamble the car as a Grop B monster. Subscribed and stay tuned.

transformation by Team Illuminata Motorsport, on Flickr
 
  #18  
Old 01-31-2017, 03:21 PM
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You really do a great job!
 
  #19  
Old 02-09-2017, 05:12 PM
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With the cage complete the shell is now in storage up north awaiting the wide body kit so we thought "what should we do next?" We'll, we ordered a carbon/kevlar wide body kit of course: Should arrive from Europe in 6-8 weeks.











Of course we do have lots of parts to refurbish so we started to look at those and figure out how to go about things. First we pulled out our collection of Hella 2000 lights.




we have about 10 lights in various conditions, beams finishes and levels of completeness and we need 6 pristine black ones, preferabley two spots, two driving and two fogs. Then we'll need some brackets to mount them. Like these ideally:




We also pulled out the brake parts we got with the project: Refurbished G60 twin piston calipers. ATE brake discs and refurbished stock rear calipers. We also got new rear rubber lines and front stainless lines. We still need to source front caliper brackets and probably some better pads. There's also a theory that our brake discs might be a little big for the G60 calipers. Once we figure it all out we'll send them off for plating or powder coating.







Still trying to inventory all the left over parts for USE, SELL or SAPRES:





Stay tuned


 

Last edited by team illuminata; 02-14-2017 at 07:51 AM.
  #20  
Old 02-17-2017, 08:59 AM
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IMPRESSIVE!!!! Man, I bet that body kit wasn't cheap...
 


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