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-   -   Motor removal/Front clip removal (https://www.audiforums.com/forum/b5-models-69/motor-removal-front-clip-removal-159574/)

99a4wagon 11-18-2010 07:46 PM


Originally Posted by FasterA4ThanUrs (Post 1260540)
I gotcha. I think your getting confused because awd DSMs have big transfer cases with halfshafts that do just slide out. You're going to find that 1.8ts are far easier than what your used to. Our trans have internal t-cases and with the front clip off, everything is right there with plenty of room to work. I'll pm you my number now.

Ahh motor is out thank god. Now I have to wait for my pilot shaft bearing to come in. It was a pain because theirs so much small stuff hooked to the motor.
I have to put the wiring harness on my other motor. I also have to swap flywheels because that motor was from an automatic. Why type of bolts hold the flywheel on so I can go pick a set of sockets up like that?

FASTER 11-18-2010 08:22 PM

Oh boy, the flange on the crank will not be compatible with a flywheel. I believe an auto crank can be machined to fit the flywheel, but I'm not positive. But flywheel bolts are like 17s or 19s iirc. If you don't have an impact then you need to use 2 breaker bars so it won't just spin

99a4wagon 11-19-2010 12:27 AM


Originally Posted by FasterA4ThanUrs (Post 1260659)
Oh boy, the flange on the crank will not be compatible with a flywheel. I believe an auto crank can be machined to fit the flywheel, but I'm not positive. But flywheel bolts are like 17s or 19s iirc. If you don't have an impact then you need to use 2 breaker bars so it won't just spin

So I got the wrong motor? That asshole told me it would bolt right up. Just have to change the flywheel.

workoncars 12-04-2010 08:33 AM

I just ran into the same issue with the flywheel not fitting on an auto engine I am installing. Can the flywheel be modified or is the crank the only way to fix this? It would have been nice to know this when I bought the motor. crap!

99a4wagon 12-05-2010 03:06 AM

Does your flywheel fit on the crank at all?

workoncars 12-05-2010 10:10 AM

The od is the same, but it sticks out too far and the id is not large enough for the pilot bearing to fit in. I am swapping out a 96 2.8l. No one asked auto or manual so I guess I am a little lost on this one? I already returned the old engine for the core charge so I can't see what that was like. Maybe I will stop by and see if they have it sitting around.

99a4wagon 12-05-2010 01:44 PM

Take a pic and post it up u said it sticks out to far. I want to see this. My flywheel seemed to fit fine over my crank.

99a4wagon 12-06-2010 07:21 PM

Ok or don't.

workoncars 12-06-2010 10:01 PM

It's 20 deg. out side, and I didn't feel like going out to the barn tonight. I will get some pics. I want to stop buy where I bought the motor and get some more info too.

99a4wagon 12-06-2010 11:44 PM

I didnt need to shaved anything just order that spec pilot bearing.

workoncars 12-07-2010 08:10 PM

2 Attachment(s)
Looks like an an insert on the end now that I look at it a little closer. I plan to tap the center hole and use a slide hammer to remove. I will have it machined to fit the flywheel and re-install.

99a4wagon 12-07-2010 08:22 PM

Woow that does stick out far. Look at my pics. Mine was only half that. You have to grind down the nose with a different pilot bearing. Read this thread I made.

https://www.audiforums.com/forum/sho...=160359&page=3

These guys helped a lot ..Kudos to them.

workoncars 12-10-2010 07:03 PM

4 Attachment(s)
The insert is finally out. I tried a blind hole bearing puller with a slide hammer, but this did not work. I drilled the insert out to 11/16 and taped the hole with a 3/4-16 tap. Then I used a threaded rod with a nut welded on the end and the impact gun. Came out in 2 seconds.


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