Dismantling and assembling engine[/align]Removing and installing bracket for alternator, vane pump (power steering) and viscous fan[/align]

●Lock carrier must be in service position => Page 13-1. [/ul]
Removing

β€’Obtain radio code on vehicles with coded radio.
β€’With ignition switched off,disconnect battery earth strap.
β€’Remove ribbed belt and tensioning element for ribbed belt => Page 13-18. [/ul]
Note:
Ribbed belt for air conditioner does not have to be removed.

β€’Remove V-belt=> Page 13-21.
β€’Unbolt pulley from vane pump for power steering.
β€’Unbolt vane pump from bracket for alternator, vane pump and viscous fan, lift clear to one side and tie in place. Do not disconnect hydraulic connections. [/ul]

β€’Perform all steps listed under "Removing and installing coolant pump"=>Page 19-14. [/ul]
Note:
Coolant pump is bolted to bracket for alternator, vane pump and viscous fan.

Installing
Installation is carried out in the reverse order, when doing this note the following:

β€’Renew coolant pump seal to prevent leaks. [/ul]
Tightening torques










Component



Nm


Belt pulley to vane pump



25


Vane pump to bracket for alternator, vane pump and viscous fan


25

 

I do try you know

 

haha ya your good. tell me if this would work as a much easyier fix cuz I dont really wanna mess up my engine doin all that. How about if I modify the new alternator so on that side of it I cut out a spot just big enough to fit the bolt into the hole from the side then tighten it down really hard.

 

What would hold the alternator in place if the bolt can come out the side?

 

Dismantling and assembling engine[/align]Ribbed belt drive for vane pump, alternator and viscous fan; V-belt drive for coolant pump[/align]









Note:
Before removing the ribbed belt, mark the direction of rotation with chalk or a felt pen. If a used belt rotates in the wrong direction when refitted, it can break. When installing the belt, ensure it is correctly seated on the pulleys.

10 Nm
Fan wheel

β—†For viscous fan
β—†Removing and installing [/ul][/ul]










25 Nm
Pulley

β—†For coolant pump
β—†V-belt version
β—†Position: flat section of pulley goes towards coolant pump [/ul]
Bolt (special type)

β—†Tighten to 40 Nm
β—†Use only correct bolts (same as original equipment); strength rating 10.9 [/ul][/ul]
=> Parts catalogue

Vibration damper

β—†With pulley for ribbed belt
β—†Can only be installed in one position
[/ul][/ul]










Ribbed belt

β—†Removing and installing

β—†Check for wear [/ul]
25 Nm
Tensioning element for ribbed belt

β—†Turn with open-end spanner to slacken ribbed belt
β—†Hold in position by inserting angled Allen key or pin 3204 in fixing holes [/ul]
Pulley

β—†For viscous fan
β—†Removing and installing[/ul][/ul]










10 Nm
Hammer head bolt

β—†Insert before installing bracket for alternator, vane pump and viscous fan [/ul]
Circlip

β—†For viscous fan bearing
β—†Removing and installing
[/ul]
Bearing

β—†For viscous fan
β—†Removing and installing
[/ul]
40 Nm
25 Nm [/ul]










Alternator

β—†Removing: [/ul]

β€’Disconnect battery earth strap
β€’Slacken ribbed belt and take belt off alternator
β€’Slacken mountings, top and bottom
β€’Pivot alternator slightly to one side and pull out bottom bolt
β€’Disconnect wiring from alternator and move wiring clear
β€’Remove alternator [/ul]

β—†To facilitate the positioning of alternator on bracket, knock back bush for bottom retaining bolt slightly [/ul]
40 Nm [/ul]










40 Nm
Strut

β—†Mounted on cylinder block [/ul]
25 Nm
45 Nm

β—†Removing and installing pulley with viscous fanSupport [/ul]


β—†For intake manifold [/ul]
20 Nm
25 Nm

β—†Bolts have different lengths. For positions and tightening sequence
[/ul]
25 Nm [/ul]










Bracket

β—†For alternator, vane pump and viscous fan
β—†Removing and installing
[/ul]
Vane pump

β—†For power steering
β—†Removing and installing: [/ul][/ul]
=> Running Gear, Front-wheel drive and Four-wheel drive; Repair Group 48; Power steering/hydraulic fluid circuit, 4-cylinder engine; Removing and installing vane pump

Bracket
25 Nm
20 Nm
25 Nm [/ul]










Coolant pump

β—†With thermostat
β—†Removing and installing
[/ul]
Pulley

β—†For vane pump
β—†Ribbed belt version
β—†Position: open side faces to front of vehicle [/ul]
Pulley

β—†For vane pump
β—†V-belt version [/ul]
25 Nm
V-belt

β—†For coolant pump
β—†Removing and installing
[/ul]
Viscous coupling

[/ul][/ul]

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