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1999 A6 Quattro 2.8 Clutch Fan Pulley Replacement

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Old Nov 18, 2012 | 08:00 PM
  #1  
kenhungerford's Avatar
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Default 1999 A6 Quattro 2.8 Clutch Fan Pulley Replacement

While doing the timing belt, water pump and thermostat on my audi I damaged the radiator fan clutch. I am replacing it and the pulley system to be safe. How do you get the bolts from behind the pulley out. The pulley doesn't look like it comes off and the new unit comes with it attached. There are 2 bolts behind the pulley I can't get out. Any help would be appreciated.
 
Old Nov 19, 2012 | 12:28 PM
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I did the same thing some time ago.

https://www.audiforums.com/forum/aud...cement-176399/
 
Old Nov 20, 2012 | 08:49 AM
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Thanks, but i have gotten the the fan and the clutch off. I am wondering about the pulley behind the clutch. There are 2 bolts behind the pulley that i need to remove. The only way i can see is to remove the pulley but several places say to not take the pulley off. it is part number 078121235f that i am talking about.

thanks
 
Old Nov 20, 2012 | 11:29 AM
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Pulley itself is press fit to the idler pulley bracket behind it. You don't want to pull just the pulley out.

See here for removal.

Audi A4 B5 2.8L V6 Timing Belt Replacement | Removal And Installation | | Happy Wrenching
 
Old Nov 20, 2012 | 12:53 PM
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Originally Posted by hxgaser
Pulley itself is press fit to the idler pulley bracket behind it. You don't want to pull just the pulley out.

See here for removal.

Audi A4 B5 2.8L V6 Timing Belt Replacement | Removal And Installation | | Happy Wrenching
Thanks for that. It is very informative. Do you know how to replace the two bolts behind the pulley. I have the whole assembly off but can't figure out how to get the bolts out from behind the pulley. I have ordered a new pulley but it doesn't say anything about how to get the bolts out.
 
Old Nov 20, 2012 | 05:00 PM
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You have to put your allen bit through the openings in the pulley itself.
 
Old Nov 20, 2012 | 09:25 PM
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Sorry my fault for not explaining it correctly. I have the pulley and mount removed from the front of the engine. Behind the pulley are 2 loose bolts that hold the entire assembly to the motor along with 2 other bolts that were not hidden. How do I get these two bolts out from behind the pulley and reuse them on the new assembly?
 
Old Nov 21, 2012 | 11:05 AM
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you don't get them out. The new assembly will have the 2 bolts already installed, just dangling there.
 
Old Nov 22, 2012 | 10:25 AM
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Originally Posted by Jeffla
you don't get them out. The new assembly will have the 2 bolts already installed, just dangling there.
Thanks. That's what I needed to know. I have to return the one I got as it didnt have the bolts.
 
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