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A6 brake pad replacement help

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  #1  
Old 05-12-2008, 10:54 AM
djreiswig's Avatar
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Default A6 brake pad replacement help

My boss has a 2006 Audi A6 and he wants me to replace the brake pads. I have done similar work on many different American cars, but never on an Audi.

What is involved in changing the brake pads (front & rear) on this car? Any special tools required? Is there anything I need to do to reset the lights on the dash? Is this something I can tackle or do I need to send him to the dealer? Any help is appreciated.
 
  #2  
Old 05-12-2008, 11:00 AM
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Default RE: A6 brake pad replacement help

You need to either buy or rent the tool for the rear brakes, its a twist in rear caliper (similar to honda).
The fronts shouldbe easy to do, you only need a 7mm allan socket. Just pop off the little dust caps then use the 7mm to free the two floating caliper bolts and swing the caliper over the rotor and replace the pads. The fronts have an electrical connector for the wear indicator, make sure to route the wire so it won't get caught by the brakes.

The rear you need a 13mm wrench and either a skinny 15mm wrench or needle nose pliers to counter hold the floating bolt. Once the caliper and pads are off you need to use the special tool to re-compress the piston using the twisting method that i described. Re-install the pads and your done.
 
  #3  
Old 05-12-2008, 11:57 AM
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Default RE: A6 brake pad replacement help

What about the warning lights on the dash. Not sure what is on, he just said there was a light on. Probably the wear indicator. Will this all correct itself once the pads are on?

How do I go about readjusting the rear pads after I'm done? Will the caliper reset itself after some driving?

Thanks.
 
  #4  
Old 05-12-2008, 07:56 PM
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Default RE: A6 brake pad replacement help

Just be aware that the seals on the front brake calipers arethe subject of a TSB to correct a clearance/groaning issue.
 
  #5  
Old 05-12-2008, 08:05 PM
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Default RE: A6 brake pad replacement help

I don't think there are any issues, just the light on the dash, and the pads almost worn out. What is the deal with the TSB?
 
  #6  
Old 05-12-2008, 08:15 PM
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Default RE: A6 brake pad replacement help

I have pasted in below a portion of the TSB setting forth the redesigned seals.
Technical Service Bulletin
Page 1 of 2
© 2008 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or
transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written
permission of the publisher.
Brakes make moaning or "muh" noise when accelerating from stop or turning at slow speeds
47 08 02 2016681/4 April 4, 2008. Supersedes Technical Service Bulletin Group 47 number 08-01 dated
January 22, 2008 to add note concerning acceptable lubricants.
Model(s) Year VIN Range Vehicle-Specific Equipment
A4 2005 – 2008 All
A6 2005 400000 – 999999
A6 2006 – 2008 All
FNRG Brakes
Condition
“Muh†sound or moaning noise coming from the front brakes (FNRG) in the following conditions:
•
Slowly pulling away after a stop.
•
While turning at low speeds.
The performance of the brakes is not compromised.
Technical Background
The pistons in the calipers in certain vehicles may not retract far enough, which may leave contact between the
rotor and pad. This contact may cause a “muh†sound or moaning noise in low speed conditions.
Production Solution

New caliper piston seals have been developed to allow the pistons to retract further.
 
  #7  
Old 05-12-2008, 08:53 PM
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Default RE: A6 brake pad replacement help

The light on the dash will turn off when you change the pads.
 
  #8  
Old 05-12-2008, 09:06 PM
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Default RE: A6 brake pad replacement help

He didn't say anything about any noises, so I will see if I can borrow or rent the tool for the rears, and then change the pads.

Shouldn't be too much trouble.Thanks for the help.
 
  #9  
Old 05-12-2008, 09:46 PM
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Default RE: A6 brake pad replacement help

This artical may help you:
http://www.audiworld.com/tech/wheel24.shtml
Good luck
James
 
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