5 Speed swap

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Feb 25, 2011 | 08:54 AM
  #1  
After having the car for a few months tranny took a dump on me which meant 1)Sell the car (for basically nothing) 2)Deal with the hassle of a part-out 3)Drop in another TIP tranny (uhhhh no) 4)Do some research and swap it out for a 5 speed. I already have everything ordered and I will update with pics as things arrive. I am using biketsais' guide for the most part mixed with a little commmon sense. His guide is A+ and I will attempt to supplement it a bit.

With biketsai's help I was able to find out that my rear diff (4.11 gearing) needed to be swapped out in favor of the 3.89 (from a 5 speed). You should do this at the same time as the tranny since everything is already out of the way (exhaust/driveshaft etc). You will also need a driveshaft from a 5 speed. While I don't know 100% if it is necessary to swap the diff it's better to be safe than sorry.

Everything I have is coming from a 99.5 with low miles. I'll post a list of everything I purchased and from where later on. I will also post up the steps I took (starting with dropping the diff and driveshaft AKA d/s). The dropping of the exhaust is pretty straight forward (so if you can't handle that aspect I would reconsider doing this swap)

For know here are a couple of pics of what has come in so far.

Brand new 5 speed axles (front) I dont think rears are necessary-correct me if I'm wrong.

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Diff and d/s

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More to come soon......


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Feb 25, 2011 | 09:14 AM
  #2  
Sweet - definitely a thread to keep up and build.
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Feb 25, 2011 | 10:02 AM
  #3  
Thanks I can't wait to get it done!

List of things I have for the swap (still waiting to be shipped in):

5 speed tranny (brackets/mounts/slave/clutch line)
CMC
S4 Pedal set (DBW)
Shifter box/trim/linkage
(Above purchased from audis4parts)
rear diff
driveshaft
(above purchased from Gtek in Naples FL)
Pilot Bearing from
(www.zorkos.com PN#A-6941)
5 speed front axles
(Advance lIfetime warranty)
Clutch Masters FX400 W/LWFW
delrin jhm shifter bushing
(ringer-racing)
Rear main seal

Have some other goodies too
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Feb 25, 2011 | 12:35 PM
  #4  
Can't wait to watch this thread, I've started to slowly collect pieces in hope of doing this late summer/early fall
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Feb 25, 2011 | 12:50 PM
  #5  
Unplug your battery kind of important lol

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Started off droppping the exhaust like I said pretty self-explanatory.

heres a pic (very heavy piece)

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Next with a 12pt triple square tool I unbolte the front axles (I ripped the CV boot being dumb). Also removed the heat shield as seen in pic

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With the exhaust out of the way things should look like this. Remove the heat shield shown in these pics to gain access to the driveshaft.

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For this step I would recommend a friend (if you don't have any be prepared for a lot of back and forth). Use the ebrake to stop the DS from spinning on you when getting the bolts off
(be VERY careful not to strip these out!!)

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Feb 25, 2011 | 12:51 PM
  #6  
After unbolting the D/S from both the tranny and diff I still wasnt able to pull it out so decided to just pull it when i got the diff off.

I then moved to the rear axles. Took them off like the front in order to get the diff out (careful here also)

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At this time place a jack under the diff

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There are a few mounts holding this bad boy in here are a few pics (I think I got all of them pictured)

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This mount will leak when you loosen it so be ready for that

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Making sure that the diff is still on the jack start taking out these three bolts (carrier)

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Then lower it out (SLOWLY)

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You should be here

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Here it is. This is what happened because the driveshaft didn't (and still doesn't) want to accept it's divorce from the diff

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Next you will want to take the downpipe off so that you can get to the tranny to engine bolts
(messy I know) to get here you will need to take out your airbox and move some things around but its pretty straight forward. Also I unplugged my O2 sensors you may want to take them off of the piping up to you.

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(O2 plugs are on the drivers side on the firewall follow them from the sensors themselves)

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The patient

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Dropping the tranny this weekend


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Feb 25, 2011 | 08:57 PM
  #7  
definitely glad you decided to do this, car is beautiful, and to continue watching this process will be awesome to see.

GREAT job so far!
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Feb 25, 2011 | 09:01 PM
  #8  
Thanks! The main reason behind the swap was that this car is sooooo clean (01.5) that it would be a shame to part it out or junk it. More updates coming soon.
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Feb 25, 2011 | 09:17 PM
  #9  
Quote: Thanks! The main reason behind the swap was that this car is sooooo clean (01.5) that it would be a shame to part it out or junk it. More updates coming soon.
from what i see, i definitely agree!
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Feb 25, 2011 | 11:01 PM
  #10  
please keep on with the pics and being this detailed. I'm not retarded when it comes to cars but i get nervous when it comes to things i haven't touched yet and i'm about to do the same thing!
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